1. Insulated Double Wall Paper Cups for Ultimate Heat Protection
Elevate your coffee service with Sytai Packaging’s Double Wall Paper Cups. Specifically engineered for hot beverages, these cups feature a unique two-layer structure that creates a natural air gap for superior thermal insulation. Say goodbye to separate cardboard sleeves—our double-layer design keeps the beverage piping hot while ensuring the exterior remains comfortable to hold, providing a premium, hassle-free experience for your customers.
2. The Anatomy of a Double Wall Paper Cup
What makes our double wall cups the preferred choice for specialty coffee shops? It’s all in the construction:
The Dual-Layer Shield: An inner layer of high-quality food-grade paperboard is wrapped in a second outer layer.
The Air Gap Technology: A precise 1-2mm air pocket is trapped between the layers. This acts as a powerful insulator, significantly reducing heat transfer to the hand.
Structural Integrity: The double-layered wall adds extra rigidity, ensuring the cup won’t soften or collapse even when filled with near-boiling liquids (up to 95°C).
3. Key Specifications & Custom Options
We provide a wide range of technical configurations to match your brand’s specific needs:
Material Composition: Crafted from 100% virgin wood pulp. Choose from traditional PE lining, eco-friendly PLA compostable lining, or our cutting-edge Aqueous (water-based) coating.
Premium Paper Weight: Our standard configuration features a robust pairing (e.g., 280gsm inner + 250gsm outer), offering a heavy-duty feel that exudes quality.
Standard & Custom Sizes: Available in 8oz, 12oz, 16oz, and 20oz sizes—perfect for everything from flat whites to extra-large lattes.
High-Definition Printing: The smooth outer surface of our double wall cups is an ideal canvas for complex logos and full-wrap designs using eco-friendly soy inks.
4. Why Double Wall is Better for Your Brand
Investing in double wall technology offers strategic advantages for your business:
Sleeve-Free Convenience: Eliminate the cost, storage space, and labor required for separate cup sleeves. It’s a cleaner look and a faster workflow behind the counter.
Enhanced Brand Perception: The thick, sturdy feel of a double wall cup communicates a "premium" brand image, justifying a higher price point for your beverages.
Condensation Resistance: While designed for heat, the double wall also prevents external condensation when serving cold drinks, keeping hands dry and tabletops clean.
5. Sytai’s Manufacturing Excellence
As a vertically integrated manufacturer, Sytai Packaging offers unmatched reliability:
Raw Material Control: We produce our own Paper Raw Materials, ensuring that the outer layer of your cup is perfectly white and smooth for the most accurate color reproduction.
Precision Engineering: We utilize advanced Ultrasonic Sealing technology. This ensures that every seam and bottom fold is leak-proof and can withstand high temperatures without the use of excessive adhesives.
Global Scale: With over 100 production lines, we specialize in high-volume OEM orders, providing consistent quality across millions of units for global franchises.
6. Sustainability & Environmental Compliance
At Sytai, performance doesn't come at the expense of the planet:
FSC Certified: All our paper is sourced from responsibly managed forests.
Plastic-Free Innovation: We offer Compostable Double Wall Cups and recyclable Aqueous-coated options that comply with the latest global environmental regulations (such as the EU Single-Use Plastics Directive).
7. FAQs
Q: Do I really need a sleeve with these cups?
A: No! Our double wall cups are specifically designed to replace the cup-and-sleeve combination. They provide sufficient insulation for standard coffee and tea temperatures.
Q: What is the difference between Double Wall and Ripple Wall cups?
A: Both provide excellent insulation. However, Double Wall cups have a smooth exterior which is better for crisp, detailed logo printing, while Ripple Wall cups have a textured, corrugated surface for extra grip.
Q: Can I customize the inner and outer paper weight?
A: Yes. Depending on your budget and required durability, we can adjust the GSM of both layers to find the perfect balance for your brand.
